Warranty: 1 year for complete set, 1Year
Customized support: OEM
Model Number: G
Application: Commercial Buildings, Drinking water treatment, Food and Beverage Industry, CZPT OEM, Industrial Boilers, Industrial Utilities, Irrigation and Agriculture, Machining, Metal and Equipment Manufacturers, Mining industry, Pharmaceutical industry, Raw Water Intake, temperature control, Washing and Cleaning, Wastewater Transport and Flood Control, Agricultural Machinery 5T ZL50GN Wheel Loaders Spare Parts Gearbox Shafts Starter Engine Parts With Good Price Water Distribution, Water Treatment Solutions
Horsepower: 25Hp
Power Source: Electric
Pressure: High Pressure
Structure: SCREW PUMP
Cable Length: 10M
Outlet Size: 150MM
Voltage: 380/440V
Power: 18.5kw
motor: 18.5kw
Product name: progressive cavity screw pump
Feature: Energy saving
Usage: Liquid Transfer
Flow rate: up to 45 m³/h
Speed: max 960 rpm
Material: Cast iron/Stainless steel
Fuel: AC Electric Induction Motor
Motor: 380/440V
pressure: up to 1.2 MPa
Packaging Details: Export Wooden Case
Port: Any port of China
Products Description Product descriptionG type pump is a closed screw pump of inner gearing, belong to rotate cubage pump. Because of its adaptability for medium. Stable flow, well suction capacity, low presure fluctuate. It is not only transport all kinds of flow medium, but also the medium with high viscosity. Hand suspend granule or CZPT granule and fibre.Working PrincipleSingle screw pump is a inner gearing rotary pump, the main working parts are eccentric screw (rotator) and static bush (stator), because of special geometry shope. Form several single sealed room, if pump the medium from suction part to discharge part continuously and regularifily.ApplicationIts speed can be switched freely and its output rated pressure can be increased by its level. The pumps can be widely used in many different areas.Especially to be emphasised in the application in plant s of:Environmental protection:Oil-water separator，plate and frame filter press for conveying industrial sewage, domestic sewage and sludge and filth which contain solide particles and short fibersThe shipping industry:The bottom of ship cleaning, plants for conveying oil-water, oil-residue and oily sewage.The petroleum industry:oil deliveryIn recent years, it pumped mixture of oil and water, coal field gas and water from the kilometres’ deep undergroud successfully so that greatly reduced the cost. Then you can use the screw pump to pour polymer into layer to increase the efficiency of the exploitation of oil fields by the late time.The medical and daily health product industry:Plants for conveying dope, Smart Electronics RF300 micro dc solar cap spindle fan motor oil water emulsion and salve cosmetics.The canned food industry:Plants for conveying viscous starch, edible oil, honey, syrup, fruit puree, cream, minced fillet and minced meat and their residues.Brewing industry:Plants for conveying viscous liquid fermentation, thick lees, residue of food product, all kinds of syrup and paste and mucus which contain blocky CZPT matter.The construction industry:Plants for conveying cement mortar, lime mortar, coating material and other pasty material.The mining industry:Plants for discharging groundwater and sewage which contain CZPT particle to the surface.The chemical industry:Transport all kinds of suspension, grease, colloid and adhesive Specification
| Flow rate | Up to 45 m³/h |
| Head | Up to 120 m |
| Speed | max 1450 rpm |
| Temperature | Max 120 ℃ |
| Casing pressure | Up to 1.2 MPa |
| Shaft seal | Mechanical sea/Gland packing seal |
| Material | Cast iron/Stainless steel |
| 1.Outlet | 2.Tie Rod | 3.Stator | 4.Rotor |
| 5.Universal Joint | 6.Feed Axis | 7.Coupling Rod | 8.Gland |
| 9.Bearing | 10.Bearing Block | 11.Bearing | 12.Drive Shaft |
| 13.Bearing Cap | 14.Coulping | 15.Basement | 16.Motor |
| Common faults | Causes | Trouble shooting |
| Can not start-up | A. new pump and stators are over tightB. low pressure and electric currentC. over high viscosity of fluid | A. use specific tools to start-up by manualB. check it up and adjustC. dilute the fluid |
| Fluid can not be out of the pump | A. wrong running directionB. something wrong in suction pipeC. over high viscosity of fluidD. something wrong with the stator, rotor or driving partsE. blocking inside the pump | A. adjust the running directionB. leak check and open the import and export of the valveC. dilute the fluidD. check and replacementE. clean out and replacement |
| Low flowrate | A. leak pipelineB valves are not all opened or partial blockage C low speedD rotor or stator abrasion | A check and repair the pipeline B open all the valves and unclog C adjust the speedD replace the abrasion parts |
| Low pressure | A rotor or stator abrasion | A replace the rotor or the stator |
| Motor overheated | A fault of motor device B over-high out pressure, Cylindrical Roller Bearing N NU 2305 high quality roller bearing motor device overloadedC the stator burnout or paste to the rotor | A check the motor device, pressure, electric current and storage battery B check the head of delivery, open the exit valve and unclogC replace the abrasion parts |
| A sharp decline of flowrate and pressure | A sudden blockage and leekage at pipelineB stator abrasion badlyC sudden change of the viscosity of fluidD sudden decline of pressure | Refer to the trouble shooting upon |
Lead Screws and Clamp Style Collars
If you have a lead screw, you’re probably interested in learning about the Acme thread on this type of shaft. You might also be interested in finding out about the Clamp style collars and Ball screw nut. But before you buy a new screw, make sure you understand what the terminology means. Here are some examples of screw shafts:
Acme thread
The standard ACME thread on a screw shaft is made of a metal that is resistant to corrosion and wear. It is used in a variety of applications. An Acme thread is available in a variety of sizes and styles. General purpose Acme threads are not designed to handle external radial loads and are supported by a shaft bearing and linear guide. Their design is intended to minimize the risk of flank wedging, which can cause friction forces and wear. The Centralizing Acme thread standard caters to applications without radial support and allows the thread to come into contact before its flanks are exposed to radial loads.
The ACME thread was first developed in 1894 for machine tools. While the acme lead screw is still the most popular screw in the US, European machines use the Trapezoidal Thread (Metric Acme). The acme thread is a stronger and more resilient alternative to square threads. It is also easier to cut than square threads and can be cut by using a single-point threading die.
Similarly to the internal threads, the metric versions of Acme are similar to their American counterparts. The only difference is that the metric threads are generally wider and are used more frequently in industrial settings. However, the metric-based screw threads are more common than their American counterparts worldwide. In addition, the Acme thread on screw shafts is used most often on external gears. But there is still a small minority of screw shafts that are made with a metric thread.
ACME screws provide a variety of advantages to users, including self-lubrication and reduced wear and tear. They are also ideal for vertical applications, where a reduced frictional force is required. In addition, ACME screws are highly resistant to back-drive and minimize the risk of backlash. Furthermore, they can be easily checked with readily available thread gauges. So, if you’re looking for a quality ACME screw for your next industrial project, look no further than ACME.
Lead screw coatings
The properties of lead screw materials affect their efficiency. These materials have high anti-corrosion, thermal resistance, and self-lubrication properties, which eliminates the need for lubrication. These coating materials include polytetrafluoroethylene (PFE), polyether ether ketone (PEK), and Vespel. Other desirable properties include high tensile strength, corrosion resistance, and rigidity.
The most common materials for lead screws are carbon steel, stainless steel, and aluminum. Lead screw coatings can be PTFE-based to withstand harsh environments and remove oil and grease. In addition to preventing corrosion, lead screw coatings improve the life of polymer parts. Lead screw assembly manufacturers offer a variety of customization options for their lead screw, including custom-molded nuts, thread forms, and nut bodies.
Lead screws are typically measured in rpm, or revolutions per minute. The PV curve represents the inverse relationship between contact surface pressure and sliding velocity. This value is affected by the material used in the construction of the screw, lubrication conditions, and end fixity. The critical speed of lead screws is determined by their length and minor diameter. End fixity refers to the support for the screw and affects its rigidity and critical speed.
The primary purpose of lead screws is to enable smooth movement. To achieve this, lead screws are usually preloaded with axial load, enabling consistent contact between a screw’s filets and nuts. Lead screws are often used in linear motion control systems and feature a large area of sliding contact between male and female threads. Lead screws can be manually operated or mortised and are available in a variety of sizes and materials. The materials used for lead screws include stainless steel and bronze, which are often protected by a PTFE type coating.
These screws are made of various materials, including stainless steel, bronze, and various plastics. They are also made to meet specific requirements for environmental conditions. In addition to lead screws, they can be made of stainless steel, aluminum, and carbon steel. Surface coatings can improve the screw’s corrosion resistance, while making it more wear resistant in tough environments. A screw that is coated with PTFE will maintain its anti-corrosion properties even in tough environments.
Clamp style collars
The screw shaft clamp style collar is a basic machine component, which is attached to the shaft via multiple screws. These collars act as mechanical stops, load bearing faces, or load transfer points. Their simple design makes them easy to install. This article will discuss the pros and cons of this style of collar. Let’s look at what you need to know before choosing a screw shaft clamp style collar. Here are some things to keep in mind.
Clamp-style shaft collars are a versatile mounting option for shafts. They have a recessed screw that fully engages the thread for secure locking. Screw shaft clamp collars come in different styles and can be used in both drive and power transmission applications. Listed below are the main differences between these two styles of collars. They are compatible with all types of shafts and are able to handle axial loads of up to 5500 pounds.
Clamp-style shaft collars are designed to prevent the screw from accidentally damaging the shaft when tightened. They can be tightened with a set screw to counteract the initial clamping force and prevent the shaft from coming loose. However, when tightening the screw, you should use a torque wrench. Using a set screw to tighten a screw shaft collar can cause it to warp and reduce the surface area that contacts the shaft.
Another key advantage to Clamp-style shaft collars is that they are easy to install. Clamp-style collars are available in one-piece and two-piece designs. These collars lock around the shaft and are easy to remove and install. They are ideal for virtually any shaft and can be installed without removing any components. This type of collar is also recommended for those who work on machines with sensitive components. However, be aware that the higher the OD, the more difficult it is to install and remove the collar.
Screw shaft clamp style collars are usually one-piece. A two-piece collar is easier to install than a one-piece one. The two-piece collars provide a more effective clamping force, as they use the full seating torque. Two-piece collars have the added benefit of being easy to install because they require no tools to install. You can disassemble one-piece collars before installing a two-piece collar.
Ball screw nut
The proper installation of a ball screw nut requires that the nut be installed on the center of the screw shaft. The return tubes of the ball nut must be oriented upward so that the ball nut will not overtravel. The adjusting nut must be tightened against a spacer or spring washer, then the nut is placed on the screw shaft. The nut should be rotated several times in both directions to ensure that it is centered.
Ball screw nuts are typically manufactured with a wide range of preloads. Large preloads are used to increase the rigidity of a ball screw assembly and prevent backlash, the lost motion caused by a clearance between the ball and nut. Using a large amount of preload can lead to excessive heat generation. The most common preload for ball screw nuts is 1 to 3%. This is usually more than enough to prevent backlash, but a higher preload will increase torque requirements.
The diameter of a ball screw is measured from its center, called the ball circle diameter. This diameter represents the distance a ball will travel during one rotation of the screw shaft. A smaller diameter means that there are fewer balls to carry the load. Larger leads mean longer travels per revolution and higher speeds. However, this type of screw cannot carry a greater load capacity. Increasing the length of the ball nut is not practical, due to manufacturing constraints.
The most important component of a ball screw is a ball bearing. This prevents excessive friction between the ball and the nut, which is common in lead-screw and nut combinations. Some ball screws feature preloaded balls, which avoid “wiggle” between the nut and the ball. This is particularly desirable in applications with rapidly changing loads. When this is not possible, the ball screw will experience significant backlash.
A ball screw nut can be either single or multiple circuits. Single or multiple-circuit ball nuts can be configured with one or two independent closed paths. Multi-circuit ball nuts have two or more circuits, making them more suitable for heavier loads. Depending on the application, a ball screw nut can be used for small clearance assemblies and compact sizes. In some cases, end caps and deflectors may be used to feed the balls back to their original position.
editor by czh 2023-07-03